Choosing and Building Your Vanlife Rig

Vanlife offers freedom, adventure, and a minimalist lifestyle. The most crucial part of this journey is selecting and building the perfect rig. This guide provides essential tips for choosing your van and planning the build.

Part 1: Choosing Your Van

Selecting the right vehicle is the foundation of your vanlife experience. Consider your budget, travel style, and mechanical know-how.

Key Factors to Consider

Factor	Description
Budget	New vans are reliable but costly. Used vans are cheaper but may require more maintenance.
Size	Longer wheelbase offers more living space; shorter models are easier to park and drive in cities. High-roof models allow standing room.
Mechanical Reliability	Research common issues for the make and model. Newer vehicles often have more complex, costly repairs.
Fuel Type/Mileage	Diesel engines often last longer and have better fuel economy than gas engines.
Aesthetics/Stealth	A more inconspicuous van (e.g., plain white cargo van) offers better 'stealth' for city camping.
Drivetrain	Consider AWD/4x4 for off-road or winter driving; RWD/FWD for paved roads.

Popular Van Models

Model	Pros	Cons
Mercedes-Benz Sprinter	Spacious, reliable, popular for conversions.	Higher initial cost, expensive maintenance.
Ford Transit	Good value, widely available, easy to find parts.	Can feel less premium than a Sprinter.
Ram ProMaster	Widest van in its class, easy to build cabinets.	Lower ground clearance, front-wheel drive only.
Conversion Vans (Older)	Cheaper, often already insulated.	Older, more frequent maintenance needed.
School Bus (Skoolie)	Maximum space, unique appeal.	Difficult to park, requires special license in some areas.

Part 2: Building Your Van Interior

The interior build should prioritize functionality, safety, and comfort. Planning is essential before you start cutting and drilling.

Essential Build Steps

1. Cleaning and Rust Treatment: Thoroughly clean the interior. Treat any rust spots immediately.
2. Insulation and Ventilation: This is vital for regulating temperature. Use sound-deadening mats, and then rigid foam or natural insulation. Install a roof fan (e.g., Maxxair) for ventilation.
3. Flooring, Walls, and Ceiling: Install subflooring, then the finished floor (e.g., vinyl plank). Install wall and ceiling panels (e.g., cedar, birch plywood).
4. Electrical System: Design a safe 12V DC system for lights, fans, and charging, and a 120V AC system (with an inverter) for household appliances. Securely mount your battery bank and fuse box.
   • Reference a detailed wiring diagram before starting.
5. Water System: Decide on a kitchen sink and shower (optional). Plan for fresh and grey water tanks, and a water pump.
6. Cabinetry and Bed: Build lightweight yet sturdy frames. A fixed bed is easiest, but a convertible dinette or a pull-out couch saves space.

Space-Saving and Storage Ideas

• Vertical Storage: Utilize the height of your van with overhead cabinets and vertical shelving.
• Drawers and Pull-Outs: Install drawers under the bed or seats for easy access.
• Multifunctional Furniture: A bench that converts into a toilet area or a table that slides out.
• Pantry: Use a deep drawer or a slide-out shelf for food storage.

Part 3: Vanlife Essentials Checklist

Before hitting the road, ensure you have these critical items and resources in place.

• Emergency roadside kit
• First aid kit
• Portable power station/solar panels
• Fire extinguisher
• A reliable mobile internet setup (e.g., hot spot or cell booster)
• Access to detailed van manuals and repair guides
• Information on safe overnight parking locations in different regions