By WEnRV Publishing and Industry Partners on Thursday, 11 December 2025
Category: RV Industry News

Vanlife Conversion Project Plan

This document outlines the key phases and considerations for a comprehensive vanlife conversion project. The goal is to transform a commercial van into a fully functional and comfortable mobile living space.

I. Van Selection and Preparation

Choosing the right base vehicle is critical for a successful conversion.

Item

Details

Notes

Vehicle Type

High-roof cargo van (e.g., Ford Transit, Mercedes Sprinter, Ram ProMaster)

Maximize interior space for standing and storage.

Budget

[Financial details for vehicle purchase]

Include maintenance history and inspection costs.

Cleaning & Rust Proofing

Deep interior clean and application of rust-preventative coating.

Essential for longevity of the build.

Sound Deadening

Apply sound dampening material to all metal surfaces.

Reduces road noise and improves insulation performance.

II. Electrical System Design

A robust electrical system is the heart of any vanlife build.

A. Power Generation

This section details how the power will be generated and stored.

B. Storage and Distribution

The system will use a deep-cycle battery bank to power all components.

Component

Specification

Purpose

Battery Bank

[Specify battery type and amp-hour capacity]

Stores power for use when the van is stationary.

Inverter

[Specify inverter wattage]

Converts DC power to AC for household appliances (e.g., laptop charging, blender).

Fuse Block

Dedicated circuit protection for all DC loads.

Safety and troubleshooting.

Shore Power

Connection to plug into external power at campsites.

Optional but recommended for long-term stays at Place.

III. Insulation and Ventilation

Proper insulation and ventilation are essential for maintaining a comfortable interior temperature and preventing mold.

A. Insulation Layers

Area

Material

R-Value Target

Walls & Ceiling

[Insulation type, e.g., Havelock Wool, Polyiso Foam]

Aim for a high R-value to handle various climates.

Floor

[Insulation type, e.g., rigid foam]

Prevents cold from rising through the floor.

B. VentilationIV. Interior Build-Out

The final phase focuses on framing, utilities, and finishes.

A. Plumbing and Water System

The water system will support a sink and an outdoor shower.

B. Cabinetry and Furnishings

The layout should prioritize functionality and space efficiency.

Storage: Overhead and under-bed storage areas for gear and clothing. 

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